Polymers Output Increase | Marchington Consulting

Client team increases marginal contribution by £3.4m p.a.
Debottlenecking - polymers site with 3 lines

Business

Owner:

Well invested multinational chemical company

Objective:

Improve site right first time output to meet new sales

Results:

• +5814MT p.a. (19.1%) increase in right first time output over 3 months

• £3.4m p.a. additional marginal contribution

• Subsequent years’ OEE averaged 79% and 84%

Approach

On the job coaching for workstream leaders and team members, using proprietary problem solving approach, as well as other public domain improvement techniques to address:

• Repetitive downtime elimination

• Changeover reduction

• Targeted speed trials on key product grade families via a mature management of change system, to ensure that in process and finished product quality also improved

Augmentation of an established tiered review system to be more effective

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